INSTITUTIONAL

Story of stability, tenacity and success from past to present...

ŞAFAK MAKİNA Yedek Parça San. ve Tic. CO. was founded in Istanbul , 1955 by Mr. Fethi ÇATALAY. The production starting with single lathe in 1955 has entered into the process of development and growth as a result of coming into play of the second generation with Dündar ÇATALAY, Serdar ÇATALAY and Erdal ÇATALAY in 1979. Having moved to new factory established on 10.500 m2 closed space in İstanbul, Samandıra 1988, ŞAFAK MAKİNA CO. become an integrated plant. Construction of the factory having closed area of 24.000 m2 in Düzce organized industrial zone still proceeds.

Our firm manufactures different products over 1000 to automotive and tractor main industries of whole World.

Connection elements working under high and low pressures, pipe hose assemblies, air conditioner, fuel and brake pipe assemblies, compressors of commercial vehicle, brake exhaust valves, special engineering parts and piano group assemblies, Ford transit V184 vacuum pump are manufactured in our factory.

Our firm maintains developing its production capability in the direction of customer expectations with CNC Machining, Pipe Bending Equipment pools and Forging, coating support plants. It does not use itself the machinery designed and manufactured with R&D studies and offers its own technology to World market. The finest samples of these are CNC pipe bending and PLC end shaping and CNC lathes.

AREAS OF ACTIVITY

PIPE BENDING AND

END SHAPING

Şafak Makine has got end shaping and bending capacity up to Ø4-Ø65 for stainless steel, steel, brass, aluminium, copper, hycoat coated pipe and bundy pipes.

FORGING

MANUFACTURING

We possess 400 ton press and max. 2.5 part forging capacity for hot working. After parts are cut longitudinally, they are subjected to forging, deburring and sanding processes.

PIPE AND HOSE

ASSEMBLIES PRODUCTION LINE

To production of hydraulic steering hose assemblies it started in 1998, Şafak Makina added production of hydraulic pipe and hose systems belonging to Ford Transit and Transit Connect vehicle with the licensing agreement made with Eaton in 2003.

COATING

PLANT

Zn-Ni (Zinc Nickel), Zn-Fe (Zinc Iron), Zn-Co (Zİnc Cobalt) types of coating may be realized in our production line. In our business being environment friendly with automatic treatment plant in which Cr3 is used in accordance with European ELV Standards, analysis of both thickness and chemical content may be done in X-ray device for all parts.

MACHINING

MANUFACTURING

We have ability to machine all material types in sensitive way up to Ø300 mm in CNC department. KPS, SPC, PKR, P Card, similar control applications are available in our production processes.

PRODUCTION LINE OF SPECIAL WORKBENCH

AND MOULD APPARATUS

As Şafak Makine, the special machines, moulds and apparatus which are to meet part production needs and expectations of customer are designed by our R-D department and their manufacturing may be achieved in related lines.

WELDING

SOLUTIONS

Gas (MIG, MAG, TİG) metal arc welding, induction welding, oxygen welding and furnace brazing may be performed in in our welding department

ASSEMBLY

LINES

Our assembly production lines are prepared, having regard to the systems such as lean production metrics, Poe-Yoke, etc. systems. Furthermore, we have also lines where we realize many pneumatic valve, similar part assembly.

TESTING

AREAS

Leak test with air and nitrogen from 1 bar to 24 bar, hydraulic pressure tests and Atec test devices exist. Depending on demands of our customers, we have also R&D development regarding manufacturing special test machines.

LOCATIONS

ŞAFAK OTOMOTİV

HEAD OFFICE

Location: Sancaktepe / İstanbul
Scope: 10.500 Square meters

MEDICAL INDUSTRY

FACTORY

Location: Gebze / OSB
Scope: 3.500 Square meters

SFK COATING

FACTORY

Location: Dudullu / İstanbul
Scope: 500 Square meters

DÜZCE

FACTORY

Location: Düzce
Scope: 24.500 Square meters

ŞAFAK OTOMOTİV

STORE

Location: Stuttgart / Almanya
Scope: Rental, Lila Lojistik
ŞAFAK MAKİNA INTRODUCTION MOVIE